Wire Harnesses
CSI provides robust, high-mix wire harness solutions tailored for specialized industries including construction machinery, agricultural equipment and industrial systems. From cut-strip-crimp to full over-molded assemblies, we bring together advanced automation, rigorous testing, and global production scale to meet your most demanding requirements.
We can support both low- and high-volume production with detailed labeling, braiding, interface cable design, and box build integration. Whether you’re launching a new product or managing a complex bill of materials, CSI delivers certified, traceable assemblies with the quality and responsiveness today’s manufacturers demand.
Our Capabilities
From prototyping to production, CSI’s wire harness services are designed to support fast turnarounds and high variability without compromising on quality.
Wire Harness Processes and Services:
- Cable harnessing and braiding
- Automated cut, strip, crimp, and terminate
- Over-molding and sealed cable assemblies
- Interface I/O cable assemblies
- PCB assemblies
- Custom and low-volume / high-mix builds
- X-Code cable and specialty protocols
- Detailed labeling and traceability
- Box build and integration
Materials and Components:
- Standard and high-performance wire
- Automotive-grade connectors and terminals
- Medical- and aerospace-grade materials
- Shielded and unshielded cable
- Heat shrink, braid, overmold, and grommets
Certifications and Quality Assurance
CSI’s wire harnesses are built to the highest industry standards, with certifications and testing processes that meet the demands of critical applications. These standards ensure every harness meets strict electrical, environmental, and mechanical specifications, delivered on time, every time.
Testing Procedures
- Pull testing
- Continuity and Hi-Pot testing
- Leak testing (IP67)
- Cat 5e & 6a cable certification
- Bend and flex testing
Certifications
- UL / CSA
- ISO 9001 / ISO 14001
- IATF 16949 (Automotive)
- AS9100 Rev C (Aerospace/Defense)
- ISO 13485:2003 (Medical Devices)
- RoHS and REACH compliance
- PPAP and APQP documentation support
Certified Quality You Can Count On
Every component we deliver is backed by rigorous quality assurance and ISO 9001:2015 certification — so you can trust what you get from CSI.
